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  MATERIAL • TOLERANCES

Natural stones are classified by genesis, sedimentation and structure. For measuring equipment and on the precision sector, plutonic rock is preferred, as these materials offer a very dense and homogenous structure.

 
  Granite stone "Gabbro Impala" South Africa Today, the South African Gabbro Impala represents a certain general standard.  
  Composed of quartz, mica and feldspar, it is colloquially often referred to as “GRANITE”.  
 
The following table shows the mechanic and thermal properties of traditional engineering materials in comparison to granite.
 
 


Compared to synthetic materials, natural products show a greater spread of properties. This spread is due, inter alia, to grain structure (size), microstructure and density.

Other stone types used today as material for precision machine manufacture:

–    Belfast (South Africa)
–    Diabas (Sweden)
–    Kuru Grey (Finland)
–    Bohus (Sweden)
–    Tarn (France)
–    Jinan Black (China)

 
       
     
 

DESIGN FEATURES

If a design is to benefit from a material’s favourable properties, it must suit the material. It must consider the raw material’s origin to be able to use its economic advantages. Whereas struts and thin-walled components are favoured for steel and cast designs, stone demands massive construction.

Initial product for a component is a cube or cubiform module (refer to small Abbildung on page 45), covered with a blast skin/crust that must be removed. Tempering is required for every further ablation. Consequently, thin-walled components or ribbed design are not recommendable from the economic viewpoint.

Presently, research focuses on the development of economic machining procedures. The target is the economically efficient manufacture of functional elements that can be directly co-moulded (e.g. when using certain casting materials).

Basically, there are two methods of joining natural stone components:

A: By screwing, i.e. by detachable bond

Threaded inserts (table 2) are glued into granite. A minimum distance - defined by amount and type of load - must be observed in bonding threaded inserts. Common reference value for the edge distance of the core drilling is one to one-and-a-half times the socket diameter.

B: By gluing, i.e. by permanent bond/only      destructively detachable. Methods are      surface and gap-gluing.

Surface gluing means the application of glue across the entire contact zone between components. By filling defined gaps, the glue is applied onto limited areas only. This method allows definition and co-ordination of the components’ positions.

Mixed systems are also common: Components are aligned and then screwed together. Gluing secures the components’ positions.

Sketch: Screwing principles for and
               onto granite

Sketch
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