|
|
|
|
| |
|||
| MATERIAL • TOLERANCES
Natural stones are classified by genesis, sedimentation and structure. For measuring equipment and on the precision sector, plutonic rock is preferred, as these materials offer a very dense and homogenous structure. |
|||
![]() |
Today, the South African Gabbro Impala represents a certain general standard. | ||
| Composed of quartz, mica and feldspar, it is colloquially often referred to as “GRANITE”. | |||
The following table shows the mechanic and thermal properties of traditional engineering materials in comparison to granite. |
|||
Other stone types used today as material for precision machine manufacture: – Belfast (South Africa) |
|||
| |
|||
| All symbols used in this catalogue for form and length tolerances refer to DIN ISO 1101 Certification standards of the most common shape tolerances are based on: – DIN 876 for flatness In our manufacturing process, we apply the general tolerances (precision measurement tolerances) of DIN ISO 2768. Irrelevant dimensions are approximations. The accuracy of our products is due to consistent measurement conditions, i.e. a workpiece temperature between 19°C and 21°C for example, with admissible temperature variation of max. 0.1°C in 2 hours, and of +/- 0.5°C in 24 hours, and the machined workpiece evenly tempered through. A temperature variation between 0.2°C to 0.5°C is allowed, depending on the device’s specific grade. Consequently, our products are manufactured in air-conditioned rooms, allowing temperature instability of max. +/- 0.2°C during final machining and pre-delivery inspection. For consistent, repeatable accuracy of measuring devices placed on auxiliary equipment, for example on one-leg supports, floor units etc., painstaking setup is an essential precondition. Requirements for a Correct Setup: The right distance to placed plate:
We will at all times specify this distance, which depends on the manufacturing process. – correct, tension-free setup: |
|||
DESIGN FEATURES If a design is to benefit from a material’s favourable properties, it must suit the material. It must consider the raw material’s origin to be able to use its economic advantages. Whereas struts and thin-walled components are favoured for steel and cast designs, stone demands massive construction. Basically, there are two methods of joining natural stone components: A: By screwing, i.e. by detachable bond Threaded inserts (table 2) are glued into granite. A minimum distance - defined by amount and type of load - must be observed in bonding threaded inserts. Common reference value for the edge distance of the core drilling is one to one-and-a-half times the socket diameter. B: By gluing, i.e. by permanent bond/only destructively detachable. Methods are surface and gap-gluing. Surface gluing means the application of glue across the entire contact zone between components. By filling defined gaps, the glue is applied onto limited areas only. This method allows definition and co-ordination of the components’ positions. Mixed systems are also common: Components are aligned and then screwed together. Gluing secures the components’ positions. |
|||